6 Easy Steps to Bypass the Board and Test a Blower Fan

6 Easy Steps to Bypass the Board and Test a Blower Fan

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[Image of Blower Fan]

Should you’re having hassle along with your blower fan, one of many first belongings you’ll wish to do is check it to see if it is nonetheless working. Nonetheless, in case your blower fan is linked to a circuit board, it’s possible you’ll not have the ability to check it with out bypassing the board. Here is find out how to do it:

First, you may must determine the wires that join the blower fan to the circuit board. As soon as you’ve got recognized the wires, you may must disconnect them from the board. Subsequent, you may want to attach the wires on to an influence supply. Make sure you use the proper polarity, or you could possibly harm the blower fan. As soon as you’ve got linked the blower fan to the facility supply, you’ll be able to check it to see if it is working. If the blower fan is working, you may want to exchange the circuit board.

Bypassing the board to check a blower fan is a comparatively easy course of, nevertheless it’s necessary to take precautions to keep away from damaging the fan or the circuit board. Should you’re not comfy working with electrical elements, it is best to name a certified electrician that will help you.

Security Precautions

Earlier than you start, it is essential to prioritize security by taking the next precautions:

1. Energy Security:

To attenuate electrical hazards, be certain that the facility to the blower fan is totally disconnected on the circuit breaker or fuse field earlier than any work commences. Use a non-contact voltage tester to substantiate that the facility has been efficiently remoted.

Keep away from touching any electrical wires or elements till you’ve got verified that the facility is off. At all times use insulated instruments and put on acceptable protecting gear, resembling rubber gloves and security glasses, when engaged on electrical tools.

Should you’re not assured in your electrical abilities, it is extremely really useful to hunt skilled help from a certified electrician to make sure protected and correct dealing with of {the electrical} connections.

Security Precaution Significance
Disconnect energy earlier than working Prevents electrical shocks
Use non-contact voltage tester Confirms energy isolation
Put on protecting gear Minimizes threat of harm
Search skilled help if wanted Ensures protected electrical dealing with

Instruments and Supplies Required

Earlier than embarking on the duty of bypassing the board to check a blower fan, it’s essential to collect the required instruments and supplies. A multimeter, a screwdriver set, electrical tape, and a jumper wire are important.

Multimeter

A multimeter, also referred to as a volt-ohm-milliammeter (VOM), is an indispensable instrument for testing electrical circuits and elements. It’s used to measure voltage (V), resistance (Ω), and present (mA). When testing a blower fan, the multimeter will likely be primarily utilized to measure voltage throughout the fan’s terminals.

To make use of a multimeter, set it to the suitable measurement operate (often “AC Volts”) and join the probes to the fan’s terminals. The multimeter will show the voltage studying, which needs to be throughout the specified vary for the fan.

Sorts of Multimeters

There are two predominant forms of multimeters: analog and digital.

Analog Multimeters Digital Multimeters
Mechanical pointer strikes to point readings Digital show reveals readings
Much less exact than digital multimeters Extra exact and simpler to learn
Sturdy and withstands harsh situations Delicate and could also be broken if mishandled

Disconnecting Electrical Energy

1. Flip Off the Circuit Breaker or Fuse

Find the circuit breaker panel or fuse field that provides energy to the blower fan. Flip off the corresponding circuit breaker or take away the fuse to chop off electrical energy to the fan.

2. Test for Energy Utilizing a Voltage Tester

Earlier than touching any electrical elements, use a voltage tester to confirm that the facility is certainly disconnected. Contact the tester’s probes to the fan’s electrical terminals. If the tester doesn’t illuminate, the facility is off and it’s protected to proceed.

3. Disconnect the Electrical Wires

Disconnect {the electrical} wires linked to the blower fan’s motor. Most followers have quick-connect terminals that may be simply separated by hand. If the terminals are screw-type, use a screwdriver to loosen the screws and take away the wires. Ensure to label the wires so to reconnect them appropriately later.

Terminal Shade
Line Black or Pink
Impartial White
Floor Inexperienced or Naked Copper

4. Take away the Blower Fan

As soon as {the electrical} wires are disconnected, the blower fan will be faraway from its housing. Fastidiously elevate the fan out and set it apart on a piece floor.

Eradicating the Blower Cowl

Earlier than you start, collect the required instruments and supplies:

  • Phillips head screwdriver
  • Flathead screwdriver
  • Security glasses
  • Gloves

Now, comply with these steps to take away the blower cowl:

  1. Find the screws that maintain the blower cowl in place. These screws are sometimes positioned on the edges or again of the blower.
  2. Use a Phillips head screwdriver to take away the screws.
  3. Use a flathead screwdriver to pry the blower cowl unfastened from the blower.
  4. Examine the blower cowl for any harm. If the duvet is broken, it should be changed earlier than you’ll be able to proceed.

Upon getting eliminated the blower cowl, you’ll be able to proceed to check the blower fan.

Utilizing a Multimeter

Security Issues

  • Guarantee the facility to the blower fan is turned off on the breaker or fuse field.
  • Put on acceptable security gear, together with gloves and eye safety.

Supplies Required

  • Multimeter
  • Screwdriver
  • Electrical tape

Process

  1. Take away {the electrical} panel protecting the blower fan.
  2. Establish the wires connecting the capacitor to the blower fan motor.
  3. Disconnect the capacitor wire from the motor.
  4. Set the multimeter to the AC voltage setting.
  5. Join the multimeter’s results in the terminals of the capacitor, guaranteeing correct polarity.

Capacitor Testing Particulars:

  • Regular Capacitor: The multimeter ought to show a short voltage spike adopted by a gradual lower to zero.
  • Dangerous Capacitor: The multimeter will show a steady voltage studying or no studying in any respect.
  • Broken Capacitor: There could also be indicators of bodily harm, resembling bulges or leakage.
  1. Change the capacitor with a brand new one if it fails the check.
  2. Reconnect the wires to the motor and change {the electrical} panel protecting.
  3. Flip the facility again on and check the blower fan.

Testing Fan Operation

Earlier than you begin troubleshooting your fan, flip off the facility to the unit on the circuit breaker or fuse field. As soon as the facility is off, you’ll be able to take away the fan cowl to entry the motor.

1. Test the facility provide

Use a multimeter to test if the facility provide to the motor is working correctly. If there isn’t any energy to the motor, the issue could also be with the wiring or the circuit breaker.

2. Test the capacitor

The capacitor is a small, cylindrical element that helps the motor to start out. If the capacitor is defective, the motor won’t be able to start out.

3. Test the motor windings

The motor windings are a sequence of coils which are wrapped across the motor’s stator. If the windings are broken, the motor won’t be able to run.

4. Test the bearings

The bearings are positioned on the ends of the motor shaft. They permit the shaft to rotate easily. If the bearings are worn or broken, the motor will make a noise when it runs.

5. Test the fan blades

The fan blades are connected to the motor shaft. They create the airflow that cools the unit. If the fan blades are broken or bent, the airflow will likely be lowered.

6. Test the airflow

Upon getting checked the entire above elements, you’ll be able to activate the facility to the unit and test the airflow. If the airflow is weak or nonexistent, there could also be an issue with the ductwork or the blower motor.

Element Take a look at
Energy provide Use a multimeter to test for voltage.
Capacitor Disconnect the capacitor and measure its capacitance with a capacitance meter.
Motor windings Use a multimeter to test for continuity.
Bearings Pay attention for noise when the motor is working.
Fan blades Examine for harm or bent blades.
Airflow Activate the unit and test for airflow.

Testing Fan Velocity

The fan’s velocity will be measured utilizing a tachometer. A tachometer is a tool that measures the velocity of a rotating object. To make use of a tachometer to measure the fan’s velocity, comply with these steps:

  1. Flip off the facility to the fan.
  2. Connect the tachometer to the fan’s motor shaft.
  3. Activate the facility to the fan.
  4. Learn the tachometer’s show to measure the fan’s velocity.

The fan’s velocity needs to be throughout the producer’s specs. If the fan’s velocity is just too low, it might not have the ability to transfer sufficient air to chill the system. If the fan’s velocity is just too excessive, it might make an excessive amount of noise and will shorten the lifetime of the fan.

The next desk reveals the approximate fan speeds for various kinds of programs:

System Sort Fan Velocity (RPM)
Desktop laptop 1000-2000
Laptop computer laptop 2000-3000
Server 3000-4000

Join the Fan On to Energy

If the blower fan is just not spinning, you’ll be able to bypass the board to check it by connecting it on to energy. To do that, you have to to disconnect the fan from the board and join it to an influence supply, resembling a battery or an influence adapter. If the fan spins when it’s linked to energy, then the issue is with the board, not the fan.

Test the Energy Provide

If the blower fan is just not spinning, it is best to test the facility provide to be sure that it’s offering energy to the board. To do that, you should utilize a voltmeter to measure the voltage on the energy provide terminals. If the voltage is just not right, then the facility provide could also be defective and can must be changed.

Test the Wiring

If the blower fan is just not spinning, it is best to test the wiring to be sure that it’s appropriately linked. To do that, you should utilize a multimeter to check the continuity of the wires. If any of the wires are damaged or disconnected, then the blower fan won’t be able to obtain energy.

Test the Blower Fan Motor

If the blower fan is just not spinning, it is best to test the blower fan motor to be sure that it’s not defective. To do that, you should utilize a multimeter to check the resistance of the motor windings. If the resistance is just too excessive or too low, then the motor could also be defective and can must be changed.

Test the Blower Fan Capacitor

If the blower fan is just not spinning, it is best to test the blower fan capacitor to be sure that it’s not defective. To do that, you should utilize a multimeter to check the capacitance of the capacitor. If the capacitance is just too low, then the capacitor could also be defective and can must be changed.

Test the Blower Fan Blade

If the blower fan is just not spinning, it is best to test the blower fan blade to be sure that it’s not obstructed. To do that, you’ll be able to take away the blower fan from the housing and examine the blade for any particles or harm. If the blade is obstructed, then the blower fan won’t be able to spin.

Test the Blower Fan Housing

If the blower fan is just not spinning, it is best to test the blower fan housing to be sure that it’s not obstructed. To do that, you’ll be able to take away the blower fan from the housing and examine the housing for any particles or harm. If the housing is obstructed, then the blower fan won’t be able to spin.

Further Troubleshooting Ideas

Listed here are some further troubleshooting suggestions for blower followers:

Symptom Potential Trigger Resolution
The blower fan is making a noise The blower fan is just not correctly lubricated Lubricate the blower fan
The blower fan is vibrating The blower fan is just not correctly balanced Stability the blower fan
The blower fan is overheating The blower fan is just not correctly cooled Clear the blower fan and be certain that it’s correctly ventilated

Reconnecting Electrical Energy

9. Reconnect {the electrical} energy to the blower fan. To do that, comply with these steps:

  1. Flip off the facility to the blower fan on the predominant breaker panel.
  2. Find {the electrical} wires that had been disconnected from the blower fan.
  3. Reconnect the wires to the blower fan, ensuring that the black wire is linked to the black terminal, the white wire is linked to the white terminal, and the inexperienced wire is linked to the inexperienced terminal.
  4. Tighten the screws on {the electrical} terminals to safe the wires.
  5. Activate the facility to the blower fan on the predominant breaker panel.
  6. Take a look at the blower fan to be sure that it’s working correctly.
Wire Shade Terminal Shade
Black Black
White White
Inexperienced Inexperienced

Submit-Take a look at Upkeep

As soon as the blower fan has been examined and is functioning correctly, it is very important carry out post-test upkeep to make sure continued optimum efficiency. This consists of:

1. Lubrication

Common lubrication of the blower fan motor bearings is crucial to reduce friction and forestall untimely put on. The kind of lubricant and frequency of utility will range relying on the particular blower fan mannequin and working situations. Seek the advice of the producer’s suggestions for correct lubrication procedures.

2. Cleansing

Accumulation of mud, dust, or different particles on the blower fan blades and housing can impede airflow and scale back efficiency. Periodic cleansing is critical to take away contaminants and keep optimum airflow. Use a delicate fabric or brush to softly take away particles with out damaging the fan elements.

3. Belt Rigidity

If the blower fan is pushed by a belt, it is very important test the belt pressure commonly. Improper belt pressure may cause slippage or untimely failure, resulting in lowered fan efficiency. Modify the belt pressure in accordance with the producer’s specs.

4. Motor Overheating

Extreme warmth buildup within the blower fan motor can point out issues resembling worn bearings, electrical shorts, or insufficient air flow. Monitor the motor temperature throughout operation and examine any cases of overheating. Take acceptable corrective actions, resembling changing bearings, repairing electrical connections, or enhancing airflow across the motor.

5. Electrical Connections

Free or broken electrical connections may cause intermittent operation or full failure of the blower fan. Repeatedly examine all electrical connections, together with terminals, wires, and connectors, and tighten or restore any unfastened or broken elements.

6. Airflow Measurement

To make sure that the blower fan is delivering the required airflow, it’s endorsed to conduct periodic airflow measurements. Use an appropriate circulate meter to measure the airflow charge and evaluate it to the producer’s specs.

7. Vibration Monitoring

Extreme vibration within the blower fan can point out imbalances, misalignments, or different mechanical points. Monitor the fan’s vibration ranges throughout operation and examine any cases of extreme vibration. Take acceptable corrective actions, resembling balancing the fan, aligning the elements, or changing worn bearings.

8. Acoustic Noise

Extreme acoustic noise from the blower fan will be a sign of issues resembling unbalanced followers, unfastened elements, or airflow restrictions. Monitor the fan’s acoustic noise ranges throughout operation and examine any cases of extreme noise. Take acceptable corrective actions, resembling balancing the fan, tightening unfastened elements, or eradicating airflow obstructions.

9. Visible Inspection

Common visible inspections of the blower fan can assist determine potential points early on. Test for any indicators of wear and tear, harm, or corrosion on the fan blades, housing, bearings, and different elements. Promptly tackle any recognized points to stop additional deterioration and guarantee optimum fan efficiency.

10. Producer’s Suggestions

Along with the overall upkeep practices outlined above, it is very important seek the advice of the producer’s suggestions for particular upkeep tips and procedures. Consult with the blower fan’s operation and upkeep handbook for detailed directions and any further upkeep necessities particular to the mannequin.

Upkeep Process Frequency
Lubrication As per producer’s suggestions
Cleansing Repeatedly, as wanted
Belt Rigidity Test Repeatedly
Motor Overheating Monitoring Throughout operation
Electrical Connections Inspection Repeatedly
Airflow Measurement Periodically
Vibration Monitoring Throughout operation
Acoustic Noise Monitoring Throughout operation
Visible Inspection Repeatedly
Producer’s Suggestions Consult with operation and upkeep handbook

How To Bypass The Board To Take a look at A Blower Fan

Bypassing the board to check a blower fan is a comparatively easy course of. First, you have to to find the board that controls the fan. That is sometimes positioned on the aspect of the fan or close to the motor. Upon getting positioned the board, you have to to determine the terminals that connect with the fan motor. These terminals are sometimes labeled “M1” and “M2”.

Upon getting recognized the terminals, you have to to disconnect the wires which are linked to them. Make sure you notice which wire goes to which terminal, so to reconnect them appropriately later. As soon as the wires have been disconnected, you’ll be able to then join a jumper wire between the “M1” and “M2” terminals. This can bypass the board and help you check the fan motor immediately.

To check the fan motor, merely activate the facility to the fan. If the motor is working correctly, the fan will begin to spin. If the motor doesn’t spin, then it’s doubtless that the motor is defective and can must be changed.

Folks Additionally Ask About How To Bypass The Board To Take a look at A Blower Fan

How have you learnt if a blower fan motor is dangerous?

There are a number of indicators that may point out {that a} blower fan motor is dangerous. These indicators embrace:

  • The fan is just not spinning
  • The fan is making a noise
  • The fan is just not blowing air
  • The fan is overheating

How do you change a blower fan motor?

Changing a blower fan motor is a comparatively easy course of. First, you have to to disconnect the facility to the fan. Then, you have to to take away the previous motor from the fan housing. As soon as the previous motor has been eliminated, you’ll be able to then set up the brand new motor as a replacement.

How do you wire a blower fan motor?

Wiring a blower fan motor is a comparatively easy course of. First, you have to to determine the terminals on the motor. These terminals are sometimes labeled “M1”, “M2”, and “G”. Upon getting recognized the terminals, you have to to attach the wires from the fan to the corresponding terminals on the motor.