When the time involves take away the reverse motor in your Harley Trike, it’s important to have an understanding of the process and the required instruments. This process could seem daunting, however it may be damaged down into manageable steps. With cautious planning and execution, you’ll be able to efficiently full this restore your self. On this article, we’ll information you thru the method of eradicating the reverse motor in your Harley Trike, offering you with detailed directions and suggestions to make sure a easy and environment friendly restore.
Earlier than embarking on this process, it’s essential to assemble the required instruments and supplies. You’ll need a set of wrenches, a socket set, a screwdriver, a torque wrench, and some miscellaneous objects like rags and cleaner. Moreover, it’s extremely really helpful to seek the advice of your Harley Trike’s service handbook for particular directions and security precautions. Upon getting the whole lot you want, you’ll be able to start the elimination course of.
Step one includes disconnecting the battery and draining the fluids from the reverse motor. This can forestall any electrical hazards or leaks through the elimination course of. Subsequent, take away the reverse motor mount bolts and punctiliously disconnect {the electrical} connectors. It is very important word the place of the wires for reassembly in a while. As soon as the motor is free, you’ll be able to raise it out of the trike. Make sure you assist the motor’s weight and keep away from damaging any surrounding elements.
Eradicating Mounting Bolts
When eradicating the mounting bolts, make sure you use a wrench that’s the right measurement for the bolts. Don’t overtighten the bolts, as this could harm the threads. The next desk reveals the torque specs for the mounting bolts:
| Bolt Measurement | Torque |
|---|---|
| M8 | 25 ft-lbs |
| M10 | 35 ft-lbs |
| M12 | 45 ft-lbs |
To take away the mounting bolts, comply with these steps:
- Find the mounting bolts that safe the reverse motor to the transmission.
- Use a wrench to loosen the bolts.
- As soon as the bolts are free, take away them by hand.
- If the bolts are tough to take away, it’s possible you’ll want to make use of a penetrating oil to loosen them.
Changing Gasket and Seal
To interchange the gasket and seal, you will have the next instruments and supplies:
- New gasket and seal
- RTV sealant
- Socket set
- Screwdriver
- Razor blade
- Store towels
Comply with these steps to interchange the gasket and seal:
1. Clear the mating surfaces of the motor and transmission with a razor blade and store towels.
2. Apply a skinny bead of RTV sealant to the mating floor of the motor.
3. Place the brand new gasket on the motor and align it with the transmission.
4. Bolt the transmission to the motor.
5. Apply a skinny bead of RTV sealant to the mating floor of the transmission.
6. Place the brand new seal on the transmission and align it with the motor.
7. Insert the seal into the transmission and safe it with a circlip or snap ring.
| Step | Description |
|---|---|
| 7 | Insert the seal into the transmission and safe it with a circlip or snap ring. Seek the advice of your service handbook for particular directions in your mannequin. Make sure the seal is correctly seated and safe to stop leaks. |
Reinstalling Reverse Motor
Step 1: Put together the Motor
Disconnect the shift and electrical connections from the reverse motor and take away the motor from the trike. Clear the motor and examine it for any harm or put on.
Step 2: Place the Motor
Place the reverse motor within the acceptable location on the trike, guaranteeing that it’s aligned accurately. Safe the motor utilizing the offered bolts or brackets.
Step 3: Reconnect the Shift Linkage
Connect the shift linkage to the reverse motor, ensuring that it’s engaged and working easily.
Step 4: Reconnect the Electrical Connections
Join {the electrical} connections to the reverse motor, together with the optimistic and unfavourable cables and the shift change.
Step 5: Bleed the System
Fill the reverse motor’s fluid reservoir with the really helpful fluid and function the shift lever forwards and backwards a number of instances to bleed the system and take away any air.
Step 6: Take a look at Operation
Begin the trike and have interaction the reverse gear. Confirm that the motor rotates within the right course and that the trike strikes in reverse easily.
Step 7: Modify the Clutch
If vital, modify the clutch cable to make sure that the motor engages and disengages easily.
Step 8: Detailed Inspection of the Clutch Mechanism
To make sure optimum efficiency and forestall untimely put on, examine the clutch mechanism totally:
1. Verify the clutch plates for put on and harm, changing them if vital.
2. Look at the clutch springs for correct rigidity, guaranteeing they’re sturdy sufficient to interact the clutch successfully.
3. Examine the clutch hub and basket for any harm or deformation, guaranteeing they’re easy and freed from burrs.
4. Modify the clutch cable rigidity to make sure correct engagement and disengagement of the clutch.
5. Make sure the clutch lever and linkage are functioning easily, offering ample clearance and journey.
Reconnecting Electrical Connections
Now that the reverse motor has been eliminated, it is time to reconnect {the electrical} connections. It is a comparatively easy course of, but it surely’s necessary to ensure that the connections are safe and proper. In any other case, you possibly can harm your trike’s electrical system.
Listed below are the steps on how you can reconnect {the electrical} connections:
- Disconnect the unfavourable battery terminal.
- Find the reverse motor relay. It is often situated close to the reverse motor.
- Unplug {the electrical} connector from the relay.
- Take away the 2 bolts that maintain the relay in place.
- Take away the relay from the trike.
- Join {the electrical} connector to the brand new relay.
- Mount the brand new relay in place utilizing the 2 bolts.
- Tighten the bolts securely.
- Reconnect the unfavourable battery terminal.
10. Take a look at the reverse motor to ensure it is working correctly.
Should you’re not comfy working in your trike’s electrical system, it is best to have it accomplished by a professional mechanic.
| Reverse Motor Pinout | Coloration | Operate |
|---|---|---|
| 1 | Pink | Energy |
| 2 | Black | Floor |
| 3 | Blue | Reverse Enter |
Testing and Verification
As soon as the reverse motor has been eliminated, it is necessary to check the system to make sure it is functioning accurately. Listed below are the steps concerned in testing and verification:
1. Electrical Inspection
Verify all electrical connections to ensure they’re safe and freed from corrosion. Examine the wiring harness for any harm or free wires.
2. Brake System Verify
Be sure that the brake system is working correctly by making use of the brakes and checking for any leaks or irregular noises. The brakes ought to interact easily and successfully.
3. Reverse Gear Engagement
With the transmission in impartial, interact the reverse gear by urgent the reverse button. The trike ought to transfer easily in reverse with out hesitation or grinding noises.
4. Ahead Gear Engagement
Shift the transmission into ahead gear and confirm that the trike strikes ahead with none points. Verify for any uncommon vibrations or noises.
5. Reverse Gentle Operate
Affirm that the reverse lights illuminate when the reverse gear is engaged. This means that {the electrical} system is functioning accurately.
6. Impartial Place
Return the transmission to impartial and ensure that the trike stays stationary with no unintended motion.
7. Throttle Response
Take a look at the engine’s throttle response whereas in reverse. The trike ought to speed up easily and steadily with none hesitation or stalling.
8. Load Testing
To check the system below load, apply the brakes whereas in reverse gear. The trike ought to be capable of maintain its place with out rolling backward.
9. Prolonged Testing
Experience the trike in varied eventualities to additional consider the efficiency of the brand new system. Search for any indicators of overheating, vibration, or irregular habits.
10. Troubleshooting
If any points come up throughout testing, seek the advice of the service handbook or a professional technician to diagnose and resolve the issue. The next desk gives a troubleshooting information for frequent points:
| Subject | Potential Trigger |
|---|---|
| Trike doesn’t transfer in reverse | – Defective reverse motor – Electrical connection points – Transmission downside |
| Reverse gear grinds | – Worn or broken gears – Improper adjustment |
| Reverse lights not working | – Blown fuse – Defective change – Electrical wiring situation |
How To Take away Reverse Motor On Harley Trike
To take away the reverse motor on a Harley trike, you will have the next instruments:
- Socket wrench
- Wrench
- Flathead screwdriver
- Phillips head screwdriver
- Security glasses
- Gloves
1. Disconnect the unfavourable battery terminal.
2. Take away the seat.
3. Take away the battery field.
4. Take away the exhaust pipe.
5. Take away the rear wheel.
6. Unbolt the reverse motor from the transmission.
7. Take away the reverse motor.
Individuals Additionally Ask
How a lot does it price to take away a reverse motor on a Harley trike?
The associated fee to take away a reverse motor on a Harley trike will fluctuate relying on the store you’re taking it to. Nevertheless, you’ll be able to anticipate to pay round $200-$400 for the labor.
How lengthy does it take to take away a reverse motor on a Harley trike?
It is going to usually take a mechanic round 2-4 hours to take away a reverse motor on a Harley trike.
Can I take away the reverse motor on a Harley trike myself?
Sure, it’s attainable to take away the reverse motor on a Harley trike your self. Nevertheless, it is strongly recommended that you simply solely try this in case you are comfy engaged on bikes. If you’re unsure how you can do it, it’s best to take your trike to a mechanic.
